Limited warehouse space can create various issues, from difficult item storage and retrieval to client complaints over product delivery errors. When the problem keeps repeating itself, even after you have tried everything, from extra workers to simplified operations, it's time to change your logistics and consider automated processes.
Automated warehouse systems are an ideal option for businesses struggling with limited space, repetitive tasks, and possible human errors. But which type should you choose to reduce human errors and boost productivity for your business? Let’s find out!
Warehouse automation systems are technologies that automate various warehouse processes, from order fulfillment to inventory management operations. Their goal is to reduce costs and time spent on redundant actions, minimize human errors, and optimize efficiency.
These systems replace manual labor and logistics operations with machines, systems, and industrial-grade robots. Automated storage and retrieval systems are a game changer for warehouse processes.
The world keeps changing, and technology evolves. Many new systems emerge, each with its own features, applications, and functions. Which would be best for your specific business? Let’s see which are the most popular automated warehousing systems:
Automated warehouse systems for centralized operations management – They centralize management and improve logistics operations using robots and equipment. They can use transport pallets and conveyor-belt carts, among other things.
Robots used for picking, packing, and sorting – Robotic arms can pick up or pack items. They can also conduct routine tasks and somewhat replace human worker activities. They can’t replace them completely, but they are useful assistants that optimize and boost productivity.
Automated storage and retrieval systems – These machines controlled by computers can automate picking to reduce manual workload.
Picking systems – These automated machines reduce workloads by performing redundant tasks such as item picking. Digital picking, pick-to-light, and voice-directed technologies are used in warehouses to reduce human workload and optimize operations.
Conveyor systems for transportation – Most warehouse ecosystems are now equipped with conveyor systems. They can transport goods across various warehouse sectors, ensuring a quick and smooth workflow. They are very common in manufacturing and distribution.
Automated guided vehicles – They transport goods throughout the warehouse. These mobile robots use navigation systems and follow clearly defined paths to transport goods from one side of the warehouse to another.
One innovative solution for maximizing space in automated warehouses is the horizontal carousel system, which efficiently stores and retrieves items by rotating shelves, allowing for quick access while minimizing the footprint required.
There are different types of automated storage and retrieval system processes. Let’s review the most popular:
Vertical storage – This type of system uses vertical space. It has long shelves or racks for storing items in trays, bottles, pallets, etc. Because these racks can reach specific heights, they maximize vertical space and storage. They are great for a warehouse with limited square footage.
Automated retrieval – When an item is called, robots guided by rails, sensors, or lasers locate it and send it to a designated area. Then, they deliver it to a pick-up point. They reduce human errors and provide faster retrievals and order fulfillment.
Let’s discuss five essential benefits of using a warehouse automation system in your storage.
Automated storage and retrieval systems make efficient use of your available space. They eliminate unnecessary steps in the storage process. That makes them indispensable in an urban area where square mileage is scarce.
Manual inventory can succumb to human errors. By contrast, automated warehouse solutions are more accurate alternatives. They show where specific items are stored, reducing discrepancies and ensuring that inventory is accurate.
Warehouse automation systems reduce reliance on manual labor. Workers don't have to spend time navigating aisles, hallways, and stairs. Instead, automated systems such as robots can handle the heavy lifting, and employees can spend their time solving more complex tasks.
E-commerce has become a faster-than-lightning business. Therefore, speed is now critical. Automated storage and retrieval systems reduce receipt time and allow companies to meet customer expectations as fast as possible. These automated systems can quickly deliver spare parts and consumer online orders, among other things.
People are prone to make mistakes, especially in busy work conditions. Sometimes, they make the wrong choice or put items in the wrong place. Warehouse automation systems don't have this problem. They work without flaws, reducing mistake rates, leading to more satisfied customers and a reduction in costs.
Many industries can benefit from automated storage and retrieval systems, including, but not limited to, the following:
Retail and eCommerce – automation storage management systems allow for better order selection and quicker restocking. Peak times can be handled without issue.
Cold storage – an automated system can maintain an appropriate temperature and preserve materials until use.
Pharmaceuticals and health – automated systems secure medical supplies and medicine availability at all times, something beneficial for the health industry.
Food and beverage – with an automated storage management system, businesses can increase inventory turnover while maintaining stock freshness and reducing product waste.
Warehouse automation systems play an essential role in modern warehouse management. They reduce human involvement in logistics to improve and optimize warehouse processes in order to meet customer expectations. Investing in them allows your business to succeed and keep up to date with your clients’ evolving demands.
So, they can prove to be a great asset should you feel your warehouse needs optimization and automation systems in place for better results.
